Search results for "Plastic deformation"
showing 10 items of 19 documents
Correlative study of structural and optical properties of ZnSe under severe plastic deformation
2019
The effect of plastic deformation on the optical and structural properties of ZnSe crystals has been investigated. The optical properties have been monitored by cathodoluminescence measurements as a function of the deformation degree. Remarkable differences in the defect-related emissions from the most severely deformed areas have been encountered. Deformation of the crystal lattice of ZnSe, associated with slip phenomena, has been studied by means of Electron Backscattered Diffraction and micro-Raman spectroscopy. The relation between the deformation and the optical properties of the ZnSe crystals has been described.
Uncovering Technological and Environmental Potentials of Aluminum Alloy Scraps Recycling Through Friction Stir Consolidation
2020
Conventional metal chips recycling processes are energy-intensive with low efficiency and permanent material losses during re-melting. Solid state recycling allows direct recycling of metal scraps into semi-finished products. It is expected that this process category would lower the environmental performance of metals recycling. Friction Stir Consolidation is a new solid-state technique taking advantage of friction heat generation and severe plastic deformation to consolidate chips into billets. In this research, the feasibility of Friction Stir Consolidation as aluminum chips recycling process is analyzed. Specifically, an experimental campaign has been carried out with varying main proces…
Application of linear friction welding for joining ultrafine grained aluminium
2020
Abstract Ultrafine grained (UFG) materials are of great potential in industry due to their enhanced mechanical strength and other promising features, such as ability to superplastic deformation or excellent corrosion resistance. Nevertheless, one of the main limitations lies in their low thermal stability, which leads to excessive grain growth at elevated temperature. It influences mainly further processes performed at high temperature, such as joining. It causes detrimental problems during conventional fusion welding, as significant grain growth is observed and therefore the advantages as a result of small average grain size disappear. Therefore, the idea of applying solid state joining pr…
Thermodynamically consistent residual-based gradient plasticity theory and comparison
2006
A gradient plasticity theory for small deformations is presented within the framework of nonlocal continuum thermodynamics. The second principle (Clausius–Duhem inequality), enriched by an additional term named energy residual, is employed in conjunction with the concepts of insulation condition and locality recovery condition, in order to derive all the pertinent restrictions upon the constitutive equations. These include the expressions of the energy residual and of the plastic dissipation density, as well as the PDEs governing the gradient kinematic and isotropic hardening of the material, together with the related higher-order boundary conditions for both the fixed and the moving bounda…
Reliable measures of plastic deformations for elastic plastic structures in shakedown conditions
2020
A new formulation for evaluating reliable measures of the plastic deformations occurring in the transient phase of a structure in shakedown conditions is proposed. The structure is thought as constituted by elastic perfectly plastic material and subjected to a combination of fixed and cyclic loads. The proposed formulation consists in the search for the optimal plastic strain field that minimize a suitable objective function defining a strain energy measure related to the plastic strains at the shakedown limit. The typical self-stress field can be obtained as the elastic structural response to an assigned plastic strain field respecting appropriate ductility limits for the material. Without…
Modelling Aspects in Accumulative Roll Bonding Process by Explicit Finite Element Analysis
2013
Accumulative Roll-Bonding (ARB) process is a severe plastic deformation (SPD) process, capable of developing grains below 1 μm in diameter and improving mechanical properties of the material. In this study, the authors compared two different FE-codes with respect of its applicability for numerical analysis of the ARB process. Modelling this process was achieved using the explicit code for Abaqus/CAE both in 2D and 3D. The proposed model was used to assess the impact of ARB cycles on the final material properties. The numerical results in 2D and 3D were compared and contrasted. The research work presented in this paper is focused on the simulation optimization based on CPU time minimization.…
Joining by plastic deformation
2013
Abstract As the scale and complexity of products such as aircraft and cars increase, demand for new functional processes to join mechanical parts grows. The use of plastic deformation for joining parts potentially offers improved accuracy, reliability and environmental safety as well as creating opportunities to design new products through joining dissimilar materials. This paper aims to provide an overview of the state of the art in such joining processes, including cold welding, friction stir welding, self-pierce riveting, mechanical clinching and joining by forming. The paper includes description of the mechanism of joint formation, and analysis of joint performance and applicability.
A new design problem in the formulation of a special moment resisting connection device for preventing local buckling
2021
In the present paper an improved formulation devoted to the optimal design problem of a special moment resisting connection device for steel frames is proposed. This innovative device is called a Limited Resistance Plastic Device (LRPD) and it has been recently proposed and patented by some of the authors. It is thought to be preferably located at the extremes of the beam, connecting the beam end cross section with the relevant column. The typical device is a steel element characterized by symmetry with respect to three orthogonal barycentric planes and constituted by a sequence of three portions with abrupt cross section changes. The main novelty of the present proposal is related to the d…
Bonding prediction in friction stir consolidation of aluminum alloys: A preliminary study
2018
Friction Stir Consolidation (FSC) is a solid-state process that results in consolidation of metal powders or chips producing solid billet through severe plastic deformation and the solid-state bonding phenomena. This process can be used both for primary production and for metal scrap recycling. During the FSC process, a rotating die is plunged into a hollow chamber containing the finely divided, unconsolidated material to be processed. In this paper, a FEM numerical model for the prediction of the quality of the consolidated billet is presented. In particular, a dedicated bonding criterion that takes into account the peculiar process mechanics of this innovative technology is proposed.
Friction stir consolidation of aluminum machining chips
2017
Friction stir consolidation (FSC) is a solid-phase manufacturing process that consolidates metal powder, chips, or scraps into solid blocks via severe plastic deformation and solid state welding. It has the potential to be a more economical and âgreenâ process to recycle metal waste. In this study, solid discs were made from AA6061 aluminum alloy machining chips by FSC. The progression of the process was revealed by analyzing the motion of the tool, consolidating force, power history, and macro/microstructure of discs produced from a series of partial consolidation experiments. A bowl-shaped recrystallized zone in the vertical cross-sections of the disc products was observed and conside…